Spec, Mechanical Engineer

SPECIALST, MECHANICAL ENGINEER WHO WE ARE: 3D Systems is a technological and market leader in 3D Printing and Additive Manufacturing technologies. Our extensive and versatile portfolio of 3D printing systems, material solutions, software, processes, and applications enable broad markets to transform traditional manufacturing processes and enable applications that were previously impossible through advanced manufacturing techniques. It is the goal of this position to guide the development of our SLS (Selective Laser Sintering) platform and establish 3D Systems as the global leader in Advanced Manufacturing Innovation. ABOUT THE ROLE: 3D Systems was awarded a U.S. Air Force contract for a Large-format Metal 3D Printer Advanced Technology Demonstrator. The contract supports the development of large-scale hypersonic-relevant additive manufacturing print capabilities. Work will be performed in Rock Hill, South Carolina, and in San Diego, California to design, build and deliver a large frame laser powder bed fusion system that will set new standards for productivity and reliability. We are seeking a highly skilled Senior Mechanical Engineer with a specialized focus on Laser Powder Bed Fusion (LPBF) machines. This role involves leading the design, development, and optimization of advanced LPBF systems, ensuring they meet high-performance and reliability standards for cutting-edge manufacturing processes. The ideal candidate will have deep expertise in mechanical design, thermal management, and systems integration specific to LPBF technology. WHAT YOU’LL DO: * Design & Development:Lead the mechanical design and development of LPBF machines, including the development of key components such as laser systems, powder handling mechanisms, and build chambers. * Multi-Laser Scanning:Develop strategies for full-field laser optics and scanning incorporating fume extraction, high-speed hatching, stitching and load sharing. * Optimization:Optimize LPBF machine performance by refining thermal management systems, enhancing precision mechanisms, and improving overall system efficiency. * Collaboration:Work closely with cross-functional teams including electrical engineers, software developers, and manufacturing personnel to ensure seamless integration of mechanical systems. * Prototyping & Testing:Oversee the prototyping and testing phases of LPBF machine development, ensuring that prototypes meet design specifications and performance criteria. * Troubleshooting:Diagnose and resolve complex mechanical issues and provide innovative solutions to enhance system reliability and performance. * Documentation:Prepare and maintain detailed engineering documentation, including design specifications, test plans, and user manuals. * Continuous Improvement:Stay current with industry trends and emerging technologies in LPBF and related fields to drive continuous improvement in machine design and performance. * Compliance:Ensure that all designs comply with relevant safety standards, industry regulations, and company policies. WHAT YOU'LL NEED: * Education:Bachelor’s degree in Mechanical Engineering or a related field; Master’s degree preferred. * Experience:Minimum of 7-10 years of experience in mechanical engineering with a focus on LPBF or related additive manufacturing technologies. * Technical Skills: o Expertise in the design and operation of LPBF machines. o Proficiency in CAD software (e.g., SolidWorks). o Strong understanding of thermal management, precision engineering, and mechanical systems integration. o Experience with high-power lasers, scanners, powder delivery systems, and motion control mechanisms. * Problem-Solving:Strong analytical and problem-solving skills with a track record of resolving complex technical challenges. * Communication:Excellent verbal and written communication skills, with the ability to effectively present ideas and solutions to both technical and non-technical stakeholders. * Team Leadership:Demonstrated ability to lead and mentor junior engineers and collaborate effectively in a team environment. * Preferred Skills: o Experience with other additive manufacturing technologies and techniques. o Knowledge of advanced materials used in LPBF processes. o Familiarity with industry standards and certifications related to LPBF machines. WHY 3D SYSTEMS? Make a meaningful difference Founded in 1986, we are the original pioneers of 3D printing. Today, we have a diverse global team that is at the forefront of shaping the entire additive space that spans everything from aerospace to healthcare. What we’re doing in digital manufacturing is changing lives and transforming how the world makes things. It’s a big responsibility to have this type of impact. And it’s where we thrive. Be you, at your best We care about treating people right and we know that life is more than work. This is why we approach rewards and benefits at a personal level so that you have the resources you need to take care of yourself and be you, at your best. Below are a few of the rewards and benefits we offer: * Comprehensive health plans * Generous paid parental and bereavement leave * Hybrid work practices for better work/life balance Industry leading vacation practices * Paid volunteer time Retirement savings plan with employer matching * Engaging employee recognition program * Opportunities to grow and develop Title: Spec, Mechanical Engineer Location: SC-Rock Hill Requisition ID: 240000C7